I-Ampoule Filling Production Line
Isingeniso
Umugqa wokukhiqiza wokugcwalisa i-Ampoule uhlanganisa umshini wokuwasha we-ultrasonic mpo, umshini wokomisa inzalo we-RSM kanye nomshini wokugcwalisa we-AGF nomshini wokuvala.Ihlukaniswe yaba indawo yokuwasha, indawo yokuvala inzalo, indawo yokugcwalisa kanye nendawo yokubeka uphawu.Lo mugqa ohlangene ungasebenza ndawonye futhi ngokuzimela.Uma kuqhathaniswa nabanye abakhiqizi, okokusebenza kwethu kunezici ezihlukile, okuhlanganisa ubukhulu bubonke buncane, ezishintshayo eziphezulu nokuqina, izinga eliphansi lamaphutha kanye nezindleko zokuyilungisa, njll.
Ividiyo Yomkhiqizo
Isicelo:
Ukukhiqiza ingilazi ye-ampoule.
Izinqubo Zokukhiqiza:
Isinyathelo 1
Ukugeza nge-ultrasonic
Isebenzisa ubuchwepheshe bokugeza amanzi angu-2 kanye nomoya we-2 odongeni olungaphandle kanye namanzi angu-3 kanye nomoya we-4 odongeni lwangaphakathi.
Amaqembu ayi-6 ezinaliti zokufafaza anowashwa ngomkhondo, izinaliti zokufutha zisebenzisa insimbi engagqwali engu-316L egcwele.Uhlelo lokulawula i-Servo+ Umkhono womhlahlandlela kanye nebhodi eliqondisayo linikeza indawo enembile yenaliti yesifutho, gwema ngempumelelo inaliti yokulimala okubangelwa ukungafani.
I-WFI nomoya ocindezelweyo iphakathi, yehlisa ukusetshenziswa.
Inqubo yokuwasha ejwayelekile:
1.Ukufutha ngebhodlela
2.Ukugeza ngaphambili kwe-Ultrasonic
3.Amanzi agaywe kabusha: ukuwashwa kwangaphakathi, ukuwasha ngaphandle
4.Umoya ocindezelwe: ukuvunguza ngaphakathi
5.Amanzi agaywe kabusha: ukuwasha ngaphakathi, ukuwasha ngaphandle
6.Umoya ocindezelwe: ukuvunguza ngaphakathi
7.WFI: ukugeza ngaphakathi
8.Umoya ocindezelwe: ukuvunguza ngaphakathi, ukuvunguza ngaphandle
9.Umoya ocindezelwe: ukuvunguza ngaphakathi, ukuvunguza ngaphandle
Isinyathelo sesi-2
Ukuvala inzalo nokomisa
Amabhodlela awashiwe angena emshinini wokubulala inzalo nokomisa kancane kancane ngebhande lemeshi.Dlula endaweni yokushisa, indawo yokushisa ephezulu, indawo yokupholisa kancane kancane.
Ifeni eqeda umswakama ikhipha umhwamuko webhodlela ngaphandle, endaweni yokushisa ephezulu, amabhodlela afakwa inzalo imizuzu emi-5 ngaphansi kuka-300-320 ℃.Indawo yokupholisa ipholisa izitsha ezifakelwe inzalo, futhi ekugcineni ifinyelele imfuneko yezobuchwepheshe.
Inqubo yonke yokomisa nokubulala inzalo iqhutshwa ngaphansi kokuqashwa kwesikhathi sangempela.
Isinyathelo sesi-3
Ukugcwalisa nokufaka uphawu
Lo mshini wamukela uhlelo lokudlulisela lwesinyathelo ngesinyathelo ngesakhiwo se-balcony.
Umshini uqeda ngokuzenzakalelayo yonke inqubo yokukhiqiza:
Ukudlulisa i-Auger---Ukushaja i-nitrogen ngaphambili (kuyakhetheka)---Ukugcwaliswa kwesixazululo---Ukushaja i-nitrogen ngemuva (kuyakhetheka)--- Ukushisa kuqala---Ukufaka uphawu---Ukubala---Ukukhishwa kwemikhiqizo eqediwe.
I-Ampoule Filling Production Line Izinzuzo
1. Ulayini ohlangene ubona ukuxhumana okukodwa, ukusebenza okuqhubekayo kusukela ekuwashweni, ekufakeni inzalo, ekugcwaliseni nasekubekweni uphawu.Yonke inqubo yokukhiqiza ibona ukusebenza kokuhlanza;ivikela imikhiqizo ekungcoleni, ihlangabezana nezinga lokukhiqiza le-GMP.
2. Lo mugqa usebenzisa amanzi kanye ne-compressed air cross pressure jet wash kanye nokugeza kwe-ultrasonic endaweni ehlanekezelwe.Umphumela wokuhlanza muhle kakhulu.
3. Ubuchwepheshe bokuhlunga be-ultra busetshenziswa kusihlungi somshini wokuwasha.Amanzi okugeza ahlanzekile nayinyumba kanye nomoya ocindezelwe kutholakala ngesihlungi setheminali, esingathuthukisa ukucaca kwebhodlela eliwashiwe.
4. Ibhodlela ku-feed auger kanye ne-star wheel meet, isikhala se-auger sincane.I-Ampoule ingakwazi ukuhamba iqonde.I-Ampoule ingadlulisa izinze futhi ngeke iphuke.
5. Ama-manipulators angenasici angu-side fix.Indawo inembe kakhudlwana.Ama-manipulators awubufakazi bokugqoka.Lapho ushintsha iphimbo ama-manipulators asikho isidingo sokunwebeka nokujika.Isiphetho esiphendukayo asikwazi ukungcolisa amanzi okuhlanza.
6. I-ampoule ivalwa inzalo ngomgomo wokuvala inzalo ye-laminar yomoya oshisayo.Ukusabalalisa ukushisa kulingane kakhulu.Ama-ampoule angaphansi kwesimo se-HDC sokushisa okuphezulu kwe-sterilization, esihlangabezana nezinga le-GMP.
7. Lesi sixhobo samukela isimiso sokuvala ingcindezi esingesihle ukuze sivale isihlungi esisebenza kahle kakhulu esisetshenziselwa ukuhlanza umhubhe.Isihlungi kulula ukusifaka esingaqinisekisa isimo sokuhlanza esiyikhulu.
8. Izinto zokusebenza zamukela ukushisa kwesihlalo sehinge kanye nesakhiwo sefeni yomoya oshisayo evundlile.Ukunakekelwa kwemishini kulula kakhulu futhi konga umsebenzi.
9. Lesi sixhobo sithatha iketango elidlulisa ibhande elineflanki.Ibhande lokudlulisa ngeke liphume endleleni, limelene ne-creeper, alikho ibhodlela eliwayo.
10. Izinto zokusebenza zamukela ubuchwepheshe obusengaphambili njengokugcwalisa inaliti ye-mufti, ukushaja i-nitrogen yangaphambili nangemuva kanye nokuvala uphawu ngocingo, okungahlangabezana nezinga lemikhiqizo ehlukene.
11. Umshini wokugcwalisa uphawu wamukela isakhiwo se-balcony.Isondo lenkanyezi ekuphakeleni nasekudluliseleni amabhodlela ngokuqhubekayo, ukusebenza kwemishini kuzinzile futhi kuncane ukuphuka kwamabhodlela.
12. Le mishini itholakala emhlabeni wonke.Awukwazi ukusetshenziselwa i-ampoule engu-1-20ml.Ukushintsha izingxenye kulula.Okwamanje, okokusebenza kungasetshenziswa njengokugeza i-vial, ukugcwalisa kanye nomugqa ohlangene we-capping ngokushintsha isikhunta esithile kanye nesondo lokuphakelayo.
Ukucushwa komshini
I-Tech Parameters
| Ukucaciswa okusebenzayo | 1-20ml B uhlobo lwama-ampoules ahlangabezana nezinga le-GB2637. |
| Umthamo omkhulu | 7,000-10,000pcs/h |
| Ukusetshenziswa kwe-WFI | 0.2-0.3Mpa 1.0 m3/h |
| Ukusetshenziswa komoya okucindezelwe | 0.4Mpa 50 m3/h |
| Amandla kagesi | I-CLQ114Umshini wokuwasha we-ultrasonic Vertical:15.7KW |
| I-RSM620/60 Umshini wokuhlanza nowomisa 46KW, amandla okushisa: 38KW | |
| Umshini wokugcwalisa we-Ampoule we-AGF12 2.6KW | |
| Ubukhulu | Umshini wokuwasha we-ultrasonic CLQ114Vertical:2500×2500×1300mm |
| I-RSM620/60 Umshini wokuhlanza nowomisa: 4280×1650×2400mm | |
| Umshini wokugcwalisa we-Ampoule we-AGF12:3700×1700×1380 mm | |
| Isisindo | I-CLQ114Umshini wokuwasha we-ultrasonic Vertical:2600 Kg |
| I-RSM620/60 Umshini wokuhlanza nowomisa: 4200 Kg | |
| I-AGF12 Ampoule yokugcwalisa kanye nomshini wokuvala: 2600 Kg |
*** Qaphela: Njengoba imikhiqizo ivuselelwa njalo, sicela usithinte ukuze uthole imininingwane yakamuva.***