I-PP Bottle IV Solution Production Line
I-PP Bottle IV Solution Production Line
Umshini wokujova we-Preform/Hanger
+ Umshini wokufutha amabhodlela
+ Umshini wokuwasha-Ukugcwalisa-Ukubeka uphawu
Isingeniso
I-automatic PP bottle IV umugqa wokukhiqiza isisombululo uhlanganisa imishini yesethi engu-3, umshini wokujova we-Preform/Hanger, umshini wokuvuthela ibhodlela, umshini wokuwasha-Ukugcwalisa-Ukufaka uphawu.Ulayini wokukhiqiza unesici sokuzenzakalela, okomuntu kanye nokukhalipha ngokusebenza okuzinzile nokugcinwa okusheshayo nokulula.Ukusebenza kahle okuphezulu kokukhiqiza kanye nezindleko eziphansi zokukhiqiza, nomkhiqizo wekhwalithi ephezulu okuyisinqumo esingcono kakhulu sebhodlela lepulasitiki lesixazululo se-IV.
Ividiyo Yomkhiqizo
PP umshini wokufutha ibhodlela
Isinyathelo 1
Yenza kuqala isiteshi sokulayisha:
Inqwaba yama-preforms ifakwa ku-hopper, khona-ke uhlelo lokuphakelayo lwe-rotary preforms ludlulisa ama-preforms ngokusebenzisa i-hoisting conveyor.Ukuhlukaniswa okuzimele okuvundlile kwepreform okulawulwayo kwe-interval yesikulufu preform yokulayisha ukulayisha.
Isinyathelo sesi-2
Ukuhlela okuhlukile, ukuzungezisa, indlela yokuhlela isikulufu se-equidistance ye-preform:
Ama-preforms ahlukaniswa ngebanga elilinganayo futhi adluliselwe kudiski ejikelezayo eqondile, bese ijikeleziswa ngamadigri angu-180 bese ithuthela kwenye i-preforms evundlile yokuhlela idiski.Akukho ukuvinjwa kwe-preform futhi akukho ukuchezuka okunesikhundla esinembile.
Isinyathelo sesi-3
Ukushisisa kwangaphambili:
Idizayini yebhokisi lokukhanya lokushisisa imigqa ekabili, ukunqanyulwa kokushisa okuhle, ukushintshwa okulula nokunakekelwa.
Isinyathelo sesi-4
Ukuthatha i-preform, i-preform kanye nendlela yokudlulisa ibhodlela:
I-Servo open type servo transmission flexible, i-cam clamping iminwe ngaphandle kwezinsalela zepulasitiki kanye nempushana ukuqinisekisa ikhwalithi yomkhiqizo.
Isinyathelo sesi-5
Indlela ezimele yokuvala nokwelula:
Isebenzisa idizayini ehlukene yokuvala uphawu, engaphazamisi enye nenye.Ukuvalwa kahle ukushaya ibhodlela, akukho ukuvuza.Induku yokwelula iqhutshwa uhlelo olulodwa lwe-servo.
Isinyathelo sesi-6
Indlela yokuvula nokuvala isikhunta:
Lapho ama-preforms edluliselwa esiteshini esivuthela amabhodlela, isistimu ye-servo ishayela ingalo yokushwiba ukuze isunduze ihinge ukuze ivuleke futhi ivale ukunyakaza ukuze kuzuzwe umsebenzi wamazwe amabili.
Isinyathelo sesi-7
Indlela yokuxhuma:
Amabhodlela aqediwe akhishwa esiteshini sokuvuthela amabhodlela.Izikhohlisi zendlela yokuxhuma ziyawathatha futhi azidlulisele kumshini wokukhohlisa we-Wash-fill-seal ukuze kutholakale ukukhiqizwa kokuxhumeka okuzenzakalelayo.
Izinzuzo:
I-1.Servo drive futhi izinzile phakathi nokunyakaza kwesivinini esikhulu, ukuma kunembile, kuhlala isikhathi eside, futhi izindleko zokulungisa ziphansi.
2.I-cam clamping iminwe ngaphandle kwezinsalela zepulasitiki kanye nempushana ukuze kuqinisekiswe ikhwalithi yomkhiqizo.
I-3.Umthamo wokukhiqiza ophezulu: isukela ku-4000-15000bottles ngehora.
I-4.Isakhiwo esihlanganisiwe esihlanganisiwe, ibanga eliqondile lesikhungo, izindandatho nezinye izinto zangaphandle azikwazi ukungena ku-chain, ukugcinwa okulula.
5.Ukubekwa uphawu akuvuzi komoya, kuthuthukisa ukusebenza kahle kokushaywa, kufinyeze isikhathi sokwenza ibhodlela.
Imininingwane Yezobuchwepheshe:
| Iithem | Imodeli yomshini | |||||
| CI-PS4 | CI-PS6 | CI-PS8 | CI-PS10 | CI-PS12 | ||
| Amandla okukhiqiza | 500ml | 4000BPH | 6000BPH | 8000BPH | 10000BPH | 12000BPH |
| Ubude bebhodlela obukhulu | mm | 240 | 230 | |||
| Ubude be-preform obukhulu (ngentamo) | mm | 120 | 95 | |||
| Umoya ocindezelwe (m³/min) | 8-10 ibha | 3 | 3 | 4.2 | 4.2 | 4.5 |
| 20 ibha | 2.5 | 2.5 | 4.5 | 6.0 | 10-12 | |
| Amanzi Apholile(m³/h) | 10°C(ingcindezi: 3.5-4bar)8HP | 4 | 4 | 7.87 | 7.87 | 8-10 |
| Amanzi Okupholisa | 25°C(ingcindezi: 2.5-3bar) | 6 | 10 | 8 | 8 | 8-10 |
| Isisindo | T | 7.5 | 11 | 13.5 | 14 | 15 |
| Usayizi womshini (nokulayisha kwe-Preform) | (L×W×H)(MM) | 6500*4300*3500 | 8892*4800*3400 | 9450*4337*3400 | 10730x4337x3400 | 12960×5477×3715 |
Umshini wokuwasha amabhodlela we-PP
Isinyathelo 1
Isiteshi sokudla amabhodlela
Isebenzisa isixhumanisi esiqondile phakathi kwesondo lokudlulisa ibhodlela kanye nesondo lokudayela, ibopha ibhodlela ukuze idlulise, ngomoya ohlanzekile ocindezelwe ukusheshisa ukuletha, ngaphandle kokuklwebheka.
Isinyathelo sesi-2
Isiteshi sokugeza umoya sebhodlela
Isimiso sokuhlanza kanye nenqubo yilezi: ukugumbuqela ibhodlela;ipayipi lokudonsa liphakamisa ikhamera ukuvala umlomo webhodlela;i-ionic air pipe nayo ikhuphukela ebhodleleni ngekhamera;umoya ocindezelweyo uqhunyiswa epayipini eliphefumulayo ukuze uhlanze ibhodlela ebhodleleni;
Futhi ngesikhathi esifanayo ncela izinhlayiya ezifakwe ekuphumeni komoya ebhodleleni.
Isinyathelo sesi-3
Isiteshi sokugcwalisa
Amabhodlela epulasitiki awashiwe ahanjiswa esiteshini sokugcwalisa nge-manipulator, amabhodlela epulasitiki okugcwalisa umlomo wombhobho ukuze agcwaliswe.Ingxenye engenhla yesiteshi sokugcwalisa ifakwe ithangi lebhalansi elinomfutho ongapheli.Lapho uketshezi lugcwalisa ithangi lebhalansi futhi lufika ezingeni lokusetha, ivalve yokuphakela uketshezi lwe-pneumatic diaphragm iyavala.
Isinyathelo sesi-4
Isiteshi sokuvala esincibilika esishisayo
Lesi siteshi sisetshenziswa kakhulu ukushisela isivalo sebhodlela lokufakwa epulasitiki ngemuva kokugcwalisa.Isebenzisa amapuleti okushisa aphindwe kabili ukuze kushise izikepisi namabhodlela ngokuhlukana, iqedele ukufaka uphawu nge-weld ngohlobo olungathinteki lwe-hot-melt.Izinga lokushisa lokushisa nesikhathi kuyalungiseka.
Isinyathelo sesi-5
Isiteshi sokudla amabhodlela
Amabhodlela avaliwe adluliselwa kuthrekhi yokukhipha amabhodlela ngesiteshi esikhipha amabhodlela, bese engena enqubweni elandelayo.
Izinzuzo:
1.Ngokugcwaliswa okunembe;ukukhishwa komoya okunembile, kungalawula izinga lokuguquguquka kwebhodlela ngemva kokuvala inzalo.
2.Alikho ibhodlela aligcwalisi, alikho ibhodlela alikho i-capping.
3.Ingakwazi ukufinyelela ku-15,000BPH, kuye ngesicelo sekhasimende.
4.Kunezinhlobo ezahlukene zamakepisi angasetshenziswa ebhodleleni lokugcina: Ikepisi ye-Euro evaliwe;Ikepisi yokuchelela evaliwe;Isikulufa cap;Isitobha ne-Aluminium cap.
5.Inomsebenzi ophelele wokuhlanza nokuvala inzalo ohambisana ne-GMP.
Imininingwane Yezobuchwepheshe:
| Iithem | Imodeli yomshini | ||||
| I-XGF(Q)/30/24/24 | XGF30/30/24/24 | I-XGF(Q)/36/30/36 | I-XGF(Q)/50/40/56 | ||
| Amandla okukhiqiza | 100ml | 7000BPH | 7000BPH | 9000BPH | 14000BPH |
| 500ml | 6000BPH | 6000BPH | 7200BPH | 12000BPH | |
| Usayizi webhodlela osebenzayo | ml | 50/100/250/500/1000 | |||
| Ukusetshenziswa komoya | 0.5-0.7Mpa | 3m3/min | 3m3/min | 3m3/min | 4-6m3/min |
| Ukusetshenziswa kwe-WFI | 0.2-0.25Mpa | 1-1.5m3/h | |||
| Isisindo somshini | T | 6 | 6.5 | 7 | 9 |
| Usayizi womshini | mm | 4.3*2.1*2.2 | 5.76*2.1*2.2 | 4.47*1.9*2.2 | 6.6*3.3*2.2 |
| Ukusetshenziswa kwamandla | Injini eyinhloko | 4 | 4 | 4 | 4 |
| I-oscillator ye-capping | 0.5 | 0.5 | 0.5 | 0.5*2 | |
| Umoya we-Ionic | 0.25*6 | 0.25*5 | 0.25*6 | 0.25*9 | |
| I-Conveyor motor | 0.37*2 | 0.37*2 | 0.37*2 | 0.37*3 | |
| Ipuleti lokushisisa | 6*2 | 6*2 | 6*2 | 8*3 | |
Isici somugqa wokukhiqiza:
I-1.Ingakwazi ukuhlangabezana nokukhiqizwa kobukhulu obuhlukile (100-1000ml).
2.Isebenza kuwo womabili ibhodlela le-PP elijwayelekile kanye nebhodlela le-PP elithambile elizigoqe.
3.Faka kumajamo wesitsha ahlukene: nxazonke, oval, ongavamile, njll.
I-4.Umthamo wokukhiqiza ophezulu: isukela ku-4000-15000bottles ngehora.
5.Impahla eluhlaza emoshiwe yokukhiqizwa kwebhodlela elilodwa le-PP elingu-500 ml lilingana no-0%.
Isicelo esibhedlela:
