Umugqa wokukhiqiza we-Ampoule kanyeumugqa wokugcwalisa i-ampoule(eyaziwa nangokuthi i-ampoule compact line) imigqa yomjovo ye-cGMP ehlanganisa ukuwasha, ukugcwalisa, ukuvala, ukuhlola, nezinqubo zokulebula. Kuwo womabili ama-ampoules avaliwe nomlomo ovulekile, sinikeza imigqa ye-ampoule yomjovo owuketshezi. Sihlinzeka ngemigqa yokugcwalisa i-ampoule ezenzakalelayo ngokuphelele kanye ne-semi-automatic, elungele imigqa emincane yokugcwalisa i-ampoule. Yonke imishini emigqeni yokugcwalisa ngokuzenzakalelayo ihlanganiswe ukuze isebenze njengohlelo olulodwa, oluhlangene. Ngokuhambisana ne-cGMP, zonke izingxenye zokuxhumana zakhiwe ngezinto ezigunyazwe yi-FDA noma insimbi engagqwali engu-316L.

Umugqa Wokugcwalisa I-Ampoule Ozenzakalelayo

Imigqa Yokugcwalisa Ampoule Okuzenzakalelayozakhiwe ngemishini yokulebula, yokugcwalisa, yokuvala, nokugeza. Wonke umshini uxhunywe ukuze usebenze njengohlelo olulodwa, oluhlangene. I-automation isetshenziswa ekusebenzeni ukususa ukungenelela komuntu. Le migqa yaziwa nangokuthi i-Production Scale Ampoule Filling Lines noma i-High-Speed Ampoule Production Lines. Izinto ezisetshenziswa kulolu hlobo lomugqa wokugcwalisa zibalwe ngezansi:

Umshini wokuwasha we-Ampoule ozenzakalelayo

Inhloso ye-ampoule washer ezenzakalelayo, eyaziwa nangokuthi i-umshini wokuwasha we-ampoule othomathikhi,ukuhlanza ama-ampoule ngenkathi unciphisa ukuthintana kwezingxenye zomshini nama-ampoules ukuze uhambisane nemithetho ye-cGMP. Ukugeza kahle kwe-ampoule kuqinisekiswa umshini onohlelo lwe-Gripper oluthuthukisiwe olubamba i-ampoule entanyeni bese luyiguqula kuze kuqedwe inqubo yokuwasha. I-ampoule ibe isikhishwa ohlelweni lwe-outfeed feedworm ime mpo ngemva kokuwashwa. Ukusebenzisa izingxenye ezishintshayo, umshini ungahlanza ama-ampoules ukusuka ku-1 kuye ku-20 milliliters.

Umhubhe wokuvala inzalo

Ama-ampoule engilazi kanye nezitsha ezihlanziwe ziyavalwa futhi zikhishwe ku-inthanethi kusetshenziswa umhubhe wokuvala inzalo nowokukhipha inzalo, owaziwa nangokuthi ikhemisi.Umhubhe obulala amagciwane. Ama-ampoule engilazi nezitsha zihanjiswa zisuka emishinini yokuwasha ezenzakalelayo (engeyona inyumba) ziye emugqeni wokukhipha impahla (isifunda esiyinyumba) emhubheni kusetshenziswa isidluliseli sentambo yensimbi engagqwali.

Umshini Wokugcwalisa I-Ampoule Notywina

Ama-ampoules engilazi ekhemisi agcwaliswa futhi apakishwe kusetshenziswa iumshini wokugcwalisa i-ampoule nowokubeka uphawu, eyaziwa nangokuthi i-ampoule filler. Uketshezi luthelwa kuma-ampoules, abuye akhishwe kusetshenziswa igesi ye-nitrogen futhi avalwe ngamagesi avuthayo. Umshini unepompo yokugcwalisa eyenziwe ngokukhethekile ukugcwalisa uketshezi ngokunembile ngenkathi igxilisa intamo phakathi nenqubo yokugcwalisa. Lapho nje uketshezi selugcwalisiwe, i-ampoule ivalwa ukuze kuvinjelwe ukungcola. Kwenziwe ngokuhambisana nemithetho ye-cGMP kusetshenziswa izingxenye zensimbi engagqwali ye-premium engu-316L.

Umshini Wokuhlola I-Ampoule

Ama-ampoule engilazi angajovwa angahlolwa kusetshenziswa umshini wokuhlola i-ampoule othomathikhi. Izingoma ezine ze-Umshini Wokuhlola I-Ampouleenziwe ngeketango le-roller enayiloni-6, futhi afika nenhlangano ephothayo ehlanganisa i-AC Drive Rejection Units kanye nezintambo ezingu-24V DC. Ukwengeza, ikhono lokushintsha isivinini lenziwe laba nokwenzeka ngedrayivu yefrikhwensi ye-AC. Zonke izingxenye zokuthintana zomshini zakhiwe ama-polymer agunyaziwe nobunjiniyela nensimbi engagqwali, ngokuhambisana nemithetho ye-cGMP.

Umshini Wokufaka ilebula we-Ampoule

Imishini ephezulu, eyaziwa ngokuthi iumshini wokulebula we-ampoulenoma i-ampoule labeler, isetshenziselwa ukulebula ama-ampoules engilazi, izitsha, namabhodlela okudonsa amehlo. Ukuze uphrinte inombolo yeqoqo, idethi yokukhiqiza, nolunye ulwazi kumalebula, faka iphrinta kukhompuyutha yakho. Amabhizinisi ekhemisi anenketho yokwengeza ukuskena kwebhakhodi kanye nezinhlelo zombono ezisekelwe kukhamera. Kunezinhlobo ezahlukene zamalebula ezingasetshenziswa, okuhlanganisa amalebula ephepha, amalebula abonisa ngale, namalebula e-BOPP anezinhlobo zezitikha ezizinamathelayo.